• If you have a question about commercial production or the hot sauce business, please post in The Food Biz.

tutorial Fermenting Peppers 101

I've had so many requests for this I thought it would be easier to make a thread of it. Chili Monsta and I put it together and tried to cover as much as we could think of to cover. If you have questions feel free to ask.

Fermenting Peppers 101
By RocketMan and Chili Monsta

Starters

In fermenting peppers we use microaerophilic bacteria called Lactobacillus. The Lactobacillus eats the sugars in the mash then poops Lactic Acid and farts CO2. The Lactic Acid which is produced lowers the PH of the mash making it an acidic environment in which other bacteria such as botuline toxin, which would contribute to ruining the mash, cannot exist. As such the use of acids like as vinegar and lime or lemon juice are not needed but may be used in a sauce for the flavor.

There are several different ways to start a pepper mash fermenting and all will result in the same finished product. I will focus on 3 of them here.

A couple of things in common to all methods are that once the lid is on and the fermentation is going gas (CO2) is given off. Some people like to attach an Airlock to the lid so that the gas can escape while others just place the lid on loosely. Either way the idea is to prevent Oxygen from getting in and maintain the CO2. This helps to prevent any bad bacteria from getting in. The fermentation jar cannot be stuffed full of peppers or you will have pepper juice everywhere. The peppers will rise and fall within the liquid they are fermenting in initially so some space, say 1 to 1 ½ inches needs to be left in the top of the fermentation jar to allow for the pepper to rise. Some like to add weights to hold the peppers down. Some of the cheese cloth with glass beads will work very well for this.

1. Wild Fermentation. For a wild fermentation you are going to collect the wild yeast that is in the air and use it to ferment the peppers. To do this you first need to add enough salt to the mash so that the bad bacteria cant infect your mash before the good bacteria get going. Typically this is somewhere between 6 and 10 percent of weight. Some add a little Ascorbic Acid as well to retard mold. Place your mash into a container and cover the top with several layers of Cheese Cloth to keep out any dirt but to allow the bacteria to get in. Once you see that mash bubbling away you can loosely add a lid and allow the fermentation to continue.


2. Whey Starter. Whey is the liquid that is seen in a tub of yogurt when it is allowed to sit for a while. The whey is collected as shown in the pictures here. Thanks Chili Monsta.
The whey is then added to the pepper mash and helps to kick start the fermentation process. Less salt is needed in these mashes as there is no delay waiting for the Lactobacillus to be collected and a good fermentation can be seen within a couple of hours.

clip_image001.jpg


clip_image002.jpg


clip_image003.jpg


3. Sourdough Starter. Some like to use the hooch from a sourdough starter. This is the method I use. As with the Whey method the hooch is added to the mash and there is less of a salt requirement. Fermentation can be seen starting within a couple of hours. I like this method best as I dont have to buy a tub of yogurt each time I want to start some peppers and I get to enjoy some of the best homemade bread around. I have included a very simple recipe for making a sourdough starter that can be used within 2 weeks to start some pepper fermenting or making bread.

Hooch

clip_image004.jpg


4. Other Starters. The juice from Sauerkraut and Kim Chi can also be used to start fermentation.

The Mash

A note here on Mashes, Mash as used here is a generic term. While a true mash has been ground into small bits you can also have a successful fermentation just choping the ingredients into small pieces, smaller than 1 inch square (2.58 cm). This is handy for those who dont have Kitchen Food Processors or other means of easily reducing the ingredients to small bits. If you are using chopped ingredients it would be good to plan on a longer fermentation time to allow the bacteria to work on the bigger pieces say, extending it another 2 weeks.

Peppers are naturally low in sugars and as fermentation works from the sugars can be hard to start. Many like to ferment just the pepper in their mash while others like to add the other ingredients. I typically mash all of the ingredients of a sauce recipe so that there are more sugars for the bacteria to work on. Most all recipes will include Carrots, Onion, and Garlic. With these added there will be ample sugars for a good fermentation.

Setting up the Fermentation jar. Using the above ingredients, shredded the carrots and ran all of the peppers with the seeds and ribs if you want the added heat, onion and garlic, through a Food Processor then put it all into a glass jar big enough to hold it all. Add the Starter and gave it a stir. Dissolve 2 tablespoons salt (I have High Blood Pressure and use a low amount of salt in my diet, for normal fermenters this should be in the 6 to 8 percent by weight range) into 2 cups warm water (I needed to add some water to the ingredients while in the food processor to get them moving so this was all I needed) and poured it over the top till all veggies are under water and to within an Inch of the top. A word here about salt. Pickling salt is the salt of choice here as it is just salt. Other salts such as kosher salt include an anti-caking ingredient and may have Iodide. While these will not harm the fermentation or the consumer they may change the look of the final product.

Fermentation time. I would typically not run a fermentation for less than 30 days. Mine usually go for 45 to 90 days. Now, that said there are some that will let them go for years. Tabasco is reputed to ferment their peppers for a 3 year period. The time you decede to go with is totally up to you.

Fermentation is complete.
This is the point where cleanliness becomes your best friend. Everything that touches your sauce now needs to be sanitized. This is easily accomplished using unscented bleach and water. Using the big pot you plan to boil the sauce in fill it with COLD water, hot water should never be used for this, and a couple of tablespoons of bleach. Allow everything that will touch the sauce to soak for 15 minutes then place them into an area you have designated as your clean zone. Next comes your bottles, caps and reducers. These can be run through your dishwasher with the heated dry turned on. When done place them into the clean zone.

It is now time to make some sauce. Pour all of the contents from the fermentation jar into a big pot and bring it to a boil for 10 minutes and then reduce it to a simmer for 45 minutes. Run it through a blender in batches and then back into the pot for a second simmer. Bring it back to a biol for 10 minutes and then simmer for 45 minutes again.
Run it through the blender a second time and then through a fine wire strainer to remove seed, skin and unwanted parts for the sauce. Bring  the sauce back to a boil the reduce to 195 Degrees F for 15 minutes and bottle. then carefully funnel into the bottles. Add a reducer and a cap and place it upside down for another 15 minutes to allow the caps to sterilize.
Other.

Helpful Links.

Fermenting pickles and peppers
http://www.grist.org...ing-made-simple

Steps to fermenting peppers
http://www.nathaliel...uce-raw-tabasco

Several good recipes and instructions
http://nourishedkitc...i-sauce-recipe/

Get Cultured (Nourished Kitchen free e-book)
http://issuu.com/nou...howFlipBtn=true

Bob Hurt Hab Mash
http://www.scribd.co...h-and-Hot-Sauce

Nice fermentation blog
http://okanagandaily...asco-sauce.html

Q/A about mash process
http://en.allexperts...pper-mash-1.htm

Kitchen Gardens blog/ 5 step HS recipe
http://kitchengarden...r-own-hot-sauce

A very simple to make a starter.

Small russet potato
2 Cups Flour
2 Cups Water
1 packet (3 tsp) Active Dry Yeast

Put the whole potato into a pot with enough water to cook the potato down to mush. Once it is falling apart put it into a blender with 2 cups of the water. Its ok to add water if there is not enough left and blend until its smooth. Let cool till warm and pour into the container you r going to hold it in. Add 2 cups flour and the dry yeast. Mix well but lumps are ok as they will work out. Place this on a pie pan or something that will hold anything that boils over.

A good working starter after feeding

clip_image005.jpg


For the next 3 days every morning add 2 Tbs Flour and 2 Tbs Water. After the 3rd day just let it work for another 3 days. When it starts to settle clean the container if it boiled over any and place into the fridge for another 6 days. Now you should have a good amount of hooch built up and be ready to ferment some peppers. Youll only need a couple of tablespoons of hooch for a quart jar of peppers, I typically run a gallon jar at a time and use ¼ cup, the rest I mix back into the starter. After you have the peppers going its time to make the bread. This is a simple recipe I use for a San Francisco style Sourdough bread. Its great toasted for breakfast or sliced in half for a Sub sandwich or a Panini.

And since you now have a good Sourdough starter
Sourdough Bread

Ingredients

4 3/4 cups bread flour
3 tablespoons white sugar
2 1/2 teaspoons salt
1 (.25 ounce) package active dry yeast
1 cup warm milk
2 tablespoons margarine, softened
1 1/2 cups sourdough starter
1 extra large egg
1 tablespoon water

Directions

In a large bowl, combine 1 cup flour, sugar, salt, and dry yeast. Add milk and softened butter or margarine. Stir in starter. Mix in up to 3 3/4 cups flour gradually, you may need more depending on your climate.
Turn dough out onto a floured surface, and knead for 8 to 10 minutes. Place in a greased bowl, turn once to oil surface, and cover. Allow to rise for 1 hour, or until doubled in volume.
Punch down, and let rest 15 minutes. Shape into loaves. Place on a greased baking pan. Allow to rise for 1 hour, or until doubled.
Brush egg wash over tops of loaves.
Bake at 375 degrees for 30 minutes, or till done as it may take another 10 to 20 minutes if you use stoneware like I do.
 
EDIT: The ideal temperature for fermenting is between 80 and 95 degrees F for Lactobacillus.
 
sourdough bread :rofl:

Sourdough starter is renewable so you dont have to keep buying something to use as a starter. We covered several different starters as well as the use of no starter at all. I have used several different starters and they all come out tasting the same. I prefer using the sourdough starter and I believe CM prefers using Whey. Your free to choose from any of them it's whatever you prefer.

Cheers,
RM
 
I don't understand the wisdom of using something (sourdough starter) that has something in it (yeast) that can potentially compete with the acid producing bacteria (lactobacillii).....overwise, it looks like a pretty good tutorial.


~Dig
 
I don't understand the wisdom of using something (sourdough starter) that has something in it (yeast) that can potentially compete with the acid producing bacteria (lactobacillii).....overwise, it looks like a pretty good tutorial.


~Dig

Ok if you look at a sourdough starter right after it's taken from the fridge it's separated into 2 parts. There is a liquid part on top which is the hooch and the dough part in the bottom. I believe that when they separate the hooch only contains the lactobacillus while the yeastt is in the dough. As I said in my last post you can choose from any of the starters you wish to use or you can choose not to use any at all. Some of us simply prefer to use hooch. Hope that helps.

Cheers,
RM
 
Ok if you look at a sourdough starter right after it's taken from the fridge it's separated into 2 parts. There is a liquid part on top which is the hooch and the dough part in the bottom. I believe that when they separate the hooch only contains the lactobacillus while the yeastt is in the dough. As I said in my last post you can choose from any of the starters you wish to use or you can choose not to use any at all. Some of us simply prefer to use hooch. Hope that helps.

Cheers,
RM


Hmmmmmm???....Okie Dokie!!!!

~Dig :)
 
Thanks for summing up all this on one page! I started fermenting another batch a couple of days ago with sourdough hooch and I just noticed that there's some kind of white growth on top. Any idea what it could be? Should I scrape it off and add some more salt or should I just throw the whole thing out? Thanks again!
 
That's the lactobacillus doing it's thing.

33eb022d.jpg


No problems unless it's just freaking you out. I wouldnt open the jar ad you have an oxygen free environment in there right now. Opening it will allow O2 in along with possibily some nasties. Questions are how long has it been going and how long are you planning to let it go for?
 
Thanks for summing up all this on one page! I started fermenting another batch a couple of days ago with sourdough hooch and I just noticed that there's some kind of white growth on top. Any idea what it could be? Should I scrape it off and add some more salt or should I just throw the whole thing out? Thanks again!

What you're seeing is likely kahm yeast...it's not considered harmful...but it can cause off-flavors...so it should be removed.
It's one of the reasons it's not a good idea to use hooch as a starter.
Lactobacillus itself shouldn't produce anything that looks like white yeast or mold.
 
So if I want to use Kimchi or sauerkraut as a starter, do I just add a spoonful or two of the juice to the chopped peppers and cover with the water/salt? Would that be enough to get the process going quickly enough? And do all the store-bought brands actually contain live cultures of lactobacteria, or is it like with yogurts how some do not contain live cultures and others do?
 
So if I want to use Kimchi or sauerkraut as a starter, do I just add a spoonful or two of the juice to the chopped peppers and cover with the water/salt? Would that be enough to get the process going quickly enough? And do all the store-bought brands actually contain live cultures of lactobacteria, or is it like with yogurts how some do not contain live cultures and others do?
I'd suggest going to a Korean or Asian market for active Kim Chi. Its normally easy to see that the active Kim Chi is still bubbling a little....another tell tale sign, is if there is any corrosion around the edges of the metal lid on the jar.
 
Thanks for summing up all this on one page! I started fermenting another batch a couple of days ago with sourdough hooch and I just noticed that there's some kind of white growth on top. Any idea what it could be? Should I scrape it off and add some more salt or should I just throw the whole thing out? Thanks again!
If you choose to open and remove the yeast...add enough brine to cover and keep the mash submerged (at least 1-TBS salt per quart water), rinse the lid and reseal.You might get some more yeast growth, but the mash that remains below the surface of the brine will be fine.
 
I have had that yeast develop in 2 of my fermentations and there was nothing off about the taste. I just left it to run it's course and when I made the sauce I left it in to rave reviews of the sauce. So, it's really up to you about how you want to deal with it. I for one don't like opening the fermenting jar till I'm ready to make sauce so I'm not letting any air in.
 
..... I just noticed that there's some kind of white growth on top. Any idea what it could be? Should I scrape it off and add some more salt or should I just throw the whole thing out? Thanks again!
Here's the link to a post that shows some white yeast on top of an open crock batch of Tepin mash I fermented last year.
http://www.thehotpepper.com/topic/19164-where-did-all-the-mashers-go/page__view__findpost__p__406979
note:
After removing the surface growth, I added a little brine, covered the crock with a piece of cheese cloth and put the lid on top. It fermented/aged for an additional month or so, and then went into the fridge. I've used the mash in an assortment of dishes and sauces several time since then, most recently this past weekend to spice up a fresh peach and sweet pepper chutney.
 
Good to know it won't kill me! haha I have several small batches going on and I'm just testing out the different methods mentioned here and elsewhere. Again, this is only a test to see which method I find works best for me so I can use it on a big batch once I start harvesting larger amounts of peppers.

The hooch is working great (except for the white growth). It started bubbling almost instantly and pH has already dropped significantly after a few days. The yogurt method worked great too, I saw bubbles 2-3 days into the process and pH has also dropped down to below 4.

The only one that didn't seem to work was the one with powdered yogurt culture (can anyone explain this?). No pH drop or any bubbling. I added some hooch to it and sure enough it started bubbling.

If I keep swirling the jars would that inhibit the kahm yeast from growing?
 
Here's the link to a post that shows some white yeast on top of an open crock batch of Tepin mash I fermented last year.
http://www.thehotpepper.com/topic/19164-where-did-all-the-mashers-go/page__view__findpost__p__406979
note:
After removing the surface growth, I added a little brine, covered the crock with a piece of cheese cloth and put the lid on top. It fermented/aged for an additional month or so, and then went into the fridge. I've used the mash in an assortment of dishes and sauces several time since then, most recently this past weekend to spice up a fresh peach and sweet pepper chutney.

That is exactly what I did. I removed the white growth and added some salt and water. We'll just have to wait and see what happens!
 
Back
Top