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2018 - The Farm

Well, I've been gone a few years from the board, and away from growing peppers, but looks like life is pushing me back that way again. 
 
I recently (last month) closed on a 25 acre farm in Central Illinois with some primo soil, and I'm going to give a commercial grow a test run. 
 
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From up on the roof, when I was doing some roof repairs on the outbuildings. Not much as far as the eye can see, but cornfields...
 
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Has a 4 stall garage and a horse stable on the property
 
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Probably do my grow room upstairs here after I insulate it
 
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Built some doors for the horse barn and patched the roof last month
 
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Anyway just dropped a cold grand on seeds from pepperlover and buckeye, going to hit a greenhouse supplier up for other materials next week.
 
Have plans to build a 30x72' greenhouse in the spring, and a ~1200 sq foot dedicated grow room. Too late really to help with this year's grow, but next year it'll save me a lot of hassle on hardening off. 
 
The greenhouse, I am going to do a piped infloor heat slab, with a horizontal loop geothermal system (I own a mini excavator) that is solar powered. So heating should be nice, uniform, not create heat / cold bubbles, and not dry out plants like forced air would. I build circuit boards in my day job, so I will also build a microcontroller to handle the automated watering system with soil moisture monitors and actuated plumbing valves on the water supply.
 
Also plan on building a "deep winter" greenhouse for year round production. Got blueprints I made from a couple of years back, those are walled on three sides with heavy duty insulation, with the glass wall side angled to face winter solstice, so you can grow in the deep freeze months of the north. In the summer, those get hot enough to use as a natural dehydrator, replace the tables with racks for bulk drying.
 
Only doing a half acre or so of peppers to start with this year, the balance will be put in corn. I can't manage more than that with the labor I have available. (When you start talking thousands of plants, simple tasks like up-potting grow in to hundreds or thousands of man hours...)
 
Going to hire some local kids to help, school has a good ag co-op program for high schoolers, they can get school credit working on local farms. Since the plant out and harvest doesn't conflict too badly with corn, shouldn't have a problem finding labor around here.
 
Anyway, that's the plans.
 
We'll see how it goes.. er.. grows.
 
 
Got my tools dirty yesterday.
 
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180 holes to auger for cold frame buildings, 72 to auger for the isolation grow.
 
Isolation grow gets these 12' long treated 4x4's.
 
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Those will get cut to the same length when we frame the rest up. I set the 10 middle posts "at least" 8' high, with a 3' 6" minimum depth, maximum of 4' depth. 
 
The pasture where the 2x cold frame and 3x isolation structures will be
 
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Brought in over 100 tons of CA6 yesterday.
 
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One of my tables sprung a leak when I watered last night.
 
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That's it for now, have a farmers market farm inspection this morning, and have to get back at it after that. Posts aren't gonna set themselves.
 
Cold frame buildings are ready to pick up Monday. 
 
She keeps running away from me.
 
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Also had a bit of a tomato catastrophe. They all fell over, finally.
 
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Hopefully I can get those in the ground by end of next week? They will be a lot less "topply" when they're buried in the dirt and get strings that can guide them.
 
The only thing that amazes me is that they managed not to fall over until yesterday!
 
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Those indeterminate tomatoes really stretch out.
 
Got field signs up now.
 
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Yesterday I stared building a new access road around the stable, didn't get any pictures because I ran out of light, worked until about 8 PM. Spent an hour or so going over the machines, greasing them up. Also interviewed a couple folks for doing labor this upcoming week. 
 
Today is maintenance day, gotta water and feed the passive hydro table.
 
Lowest low in our 10 day forecast is 49F, after tonight (which is 41F). 
 
Time to start moving some of them out for hardening off this week. 
 
Been thinking about how to go about doing that, I think we're gonna build some pallets that we can load plants in and move around with the skid loader.
 
They'll go on the north side of the building in the shade for a few days, once the first high tunnel is done (hopefully this week) we'll use it as a staging area for plant out. (Later it'll be used for produce staging during harvest, and direct sales of drive-up folks). 
 
The next two high tunnels are dirt grows, one for tomatoes (those amish paste, above) and one for peppers (various types). There's a tiller I can rent for my skid loader at $125 a day, which would make short work of tilling, and the skid loader is maneuverable enough to do it inside the cold frame high tunnel structures. I will also probably till up some of the horse pasture for direct-sun plant out. This will be manual plantings (have no tractor or mulch layer, still). So we'll do it as a "big conventional garden" as I've done in years past, with manually staked fabric covers... 
 
So pretty much this, on a bigger scale, with less wildlife
 
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Going to be labor intensive but cheaper than buying a ~$77,000 tractor and $6,000 mulch layer (plus mulch). 
 
If I can get a tractor and mulch layer by the second half of may, we'll use it for the field plant out, but the goal right now is to get as many plants in the dirt in the pasture as I can, as those, I stand a chance of getting certified organic this year. Anything that hits the field, won't be, as that field can't be certified organic for another 3 years...
 
 
Wow, Trent, you're living the dream (with shades of nightmare at times, I'm sure.)

I'm not sure how I missed this glog until today. Read the first page then skipped to the last couple. Will try to fill in the rest.

Congratulations on taking the plunge. And good luck.
 
Sawyer said:
Wow, Trent, you're living the dream (with shades of nightmare at times, I'm sure.)

I'm not sure how I missed this glog until today. Read the first page then skipped to the last couple. Will try to fill in the rest.

Congratulations on taking the plunge. And good luck.
 
Thanks for dropping by. :)
 
Tomorrow is a big day. We start moving plants outside to harden off. Hoping like hell we don't catch any herbicide drift, looks like most the pre-emergent spraying is over, since farmers are busy planting. They'll live in the shade for a while then we'll start moving them in to sun periodically to get them UV tolerant. 
 
I'm going to send a crew out to scavenge everywhere for pallets tomorrow. The plan I came up with for hardening off and moving stuff around is pretty simple; screw short side walls on pallets, and put the plants in the boxed-in pallets to move around in bulk with the skid loader forks. That'll also let me move them quickly in and out of sun, using the equipment, for incremental hardening off. Or, if there's a storm a'brewin, or a snap surprise frost, I can haul them all back in to the garage quickly. 
 
Another small crew is going to be working on building the isolation cages, setting posts, framing it up, building doors, screening it in, and piping irrigation through. Plan is to use clip on drip emitters on those. 
 
Another small crew will be working up soil for the isolation grow, no mixer yet but they need to get potted up and ready for the isolation cages when they are complete, so it'll be "shovels, gloves, masks, and kiddie pools..."
 
Another small crew will be bringing plants down out of the grow room.
 
Another small crew will be grading and preparing the sites for the cold frame bulidings.
 
I'll be figuring out drip irrigation order, and arranging the logistics for getting all of the drip irrigation components in place (mixing tanks, pumps, main lines, laterals, and drip lines). 
 
When it comes time to plant out we're stretching 49,500 square feet of polypropylene mesh sheeting (15.5 x 300' rolls) and staking it over the tilled up pasture, after crowning beds and laying irrigation lines out.  Then plumbing it all together, while plant out goes. That'll all be manual (slit the sheeting, dig a hole, drop in a plant, cover, move on.) Other stuff, like direct-seed melons, will get slit and planted.  Weeding should be minimal, as the sheeting will let water through but not weeds. 
 
We're going to get chain link fencing pipes to run over the indeterminate tomatoes, so we can string them. Same with some of the "heavier" peppers (giant aconcagua, etc). 
 
That's about as far as I've thought ahead. It all depends on getting workers to show up at this point. If I fail to get people to show up, I'm in big trouble. 
 
Amazing thread, Trent!
 
What a project(s).  I have no clue how you get it done, day after day after day.
 
It would take seven (maybe eleven) of me to just think about a project like this!
 
Best of luck to you and a buttload of admiration coming your way!
 
Dave
 
cone9 said:
Amazing thread, Trent!
 
What a project(s).  I have no clue how you get it done, day after day after day.
 
It would take seven (maybe eleven) of me to just think about a project like this!
 
Best of luck to you and a buttload of admiration coming your way!
 
Dave
 
Thanks Dave. This year is a big pain in the ass. I expect once I know what I'm doing, and some of the infrastructure is in place (cold frame buildings, irrigation, etc) it will be much easier in future years. The late winter-spring transition sure as hell didn't help. When we finally stopped getting freezing temperatures it rained until the ground was mush. I couldn't even START grading / etc until a little over a week ago. I had wanted to start that by late march!
 
So everything is compressed in to an utterly unrealistic timeframe now.
 
It'll take a whole lot of things going right, in the right order, with no hiccups, for this to work this year.
 
TrentL said:
Hoping like hell we don't catch any herbicide drift...
Big shop fans blowing over the hardening off area?

TrentL said:
...or a snap surprise frost,
And I've been sweating dragging out a dozen or so 1020 nursery flats.

TrentL said:
...it'll be "shovels, gloves, masks, and kiddie pools..."
Sounds kinky...

TrentL said:
...while plant out goes. That'll all be manual (slit the sheeting, dig a hole, drop in a plant, cover, move on.)
Sounds a lot like a south Arkansas tomato grow.

TrentL said:
It all depends on getting workers to show up at this point. If I fail to get people to show up, I'm in big trouble. 
Ain't it the truth?
 
WOW!  I shake my head every time I read one of your updates.  It's hard to imagine the amount of work going into this, let along how long it took to plan it!  Good luck.  We all have our fingers crossed for you and are sending lots of good karma your way.  Hoping for ZERO hiccups.
 
Sawyer said:
Big shop fans blowing over the hardening off area?
I was hoping to do hardening off in a high tunnel but it isn't built yet. So we're gonna park the plants under some pine trees and on the north side of buildings for a week. I brought the first 200 out today and they promptly melted in the ambient refracted UV rays. Sink or swim time! They'll live.. or I'll have a lot more free time soon?
 
Pic I took of the first couple hundred to come out.
 
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They got a glimpse of the setting sun and promptly melted.
 
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We'll see what's alive tomorrow, I guess. 41 low tonight, probably lose some leaves, we'll see how they do.
 
Throw 'em to the wolves!
 
 
With all the trial and error that has happened this year, you’re going to be bored next year. [emoji16]



Sent from my iPhone using Tapatalk
 
TrentL said:
Pic I took of the first couple hundred to come out.
 
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They got a glimpse of the setting sun and promptly melted.
 
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We'll see what's alive tomorrow, I guess. 41 low tonight, probably lose some leaves, we'll see how they do.
 
Throw 'em to the wolves!
 
What don’t kill them will make them stronger [emoji3]


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PtMD989 said:
With all the trial and error that has happened this year, you’re going to be bored next year. [emoji16]



Sent from my iPhone using Tapatalk
 
Hell no, I won't be. This is just the beginning. I'm sure next year I'll have a whole new array of screw-ups and bad shit happening every time I turn around!
 
Still so much to figure out. 
 
Something odd happening in the grow room, lots of plants falling over. I'm 99% sure it's the temp and humidity roasting them. Only ran the lights 5 hours today, to try to keep the temps down. Thermometer only showed 88F and it wasn't that humid today, but something is causing them to keel over.  Limpy little buggers. Seems like all of the ones along the edges of the tables were keeling over. Mid table they were still sturdy and strong? No idea.
 
Started with the tomatoes yesterday but a lot of peppers are very weak today, when yesterday, they were standing tall and strong.
 
I'm hoping they didn't get a hit of dicamba. Wind was terribly strong a couple days ago and that building isn't airtight.
 
Peppers got a pretty strong whiff of herbicide at some point this week when I had the doors to the garage opened up.
 
All of them near an updraft fan got wasted.
 
A few hundred keeled over, massive leaf drop on some, and huge amounts of growth shooting out on others that were closer to the fans.
 
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Tomatoes will be a total loss
 
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Some of the Chinense suddenly put on dozens of flower buds and gnarly looking leaves over the last 24 hours
 
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Annuums are just keeling over ... and dropping leaves like crazy.
 
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Feels like I got a kick in the nuts after all this work. Over 48 hours, first the tomatoes keeled over, then the peppers followed. All within a 15' swath of each intake fan that blows up cold air from the lower level.
 
 
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