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2018 - The Farm

Well, I've been gone a few years from the board, and away from growing peppers, but looks like life is pushing me back that way again. 
 
I recently (last month) closed on a 25 acre farm in Central Illinois with some primo soil, and I'm going to give a commercial grow a test run. 
 
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From up on the roof, when I was doing some roof repairs on the outbuildings. Not much as far as the eye can see, but cornfields...
 
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Has a 4 stall garage and a horse stable on the property
 
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Probably do my grow room upstairs here after I insulate it
 
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Built some doors for the horse barn and patched the roof last month
 
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Anyway just dropped a cold grand on seeds from pepperlover and buckeye, going to hit a greenhouse supplier up for other materials next week.
 
Have plans to build a 30x72' greenhouse in the spring, and a ~1200 sq foot dedicated grow room. Too late really to help with this year's grow, but next year it'll save me a lot of hassle on hardening off. 
 
The greenhouse, I am going to do a piped infloor heat slab, with a horizontal loop geothermal system (I own a mini excavator) that is solar powered. So heating should be nice, uniform, not create heat / cold bubbles, and not dry out plants like forced air would. I build circuit boards in my day job, so I will also build a microcontroller to handle the automated watering system with soil moisture monitors and actuated plumbing valves on the water supply.
 
Also plan on building a "deep winter" greenhouse for year round production. Got blueprints I made from a couple of years back, those are walled on three sides with heavy duty insulation, with the glass wall side angled to face winter solstice, so you can grow in the deep freeze months of the north. In the summer, those get hot enough to use as a natural dehydrator, replace the tables with racks for bulk drying.
 
Only doing a half acre or so of peppers to start with this year, the balance will be put in corn. I can't manage more than that with the labor I have available. (When you start talking thousands of plants, simple tasks like up-potting grow in to hundreds or thousands of man hours...)
 
Going to hire some local kids to help, school has a good ag co-op program for high schoolers, they can get school credit working on local farms. Since the plant out and harvest doesn't conflict too badly with corn, shouldn't have a problem finding labor around here.
 
Anyway, that's the plans.
 
We'll see how it goes.. er.. grows.
 
 
Failed tomato experiment. My wire rope lines couldn't support the weight of the plants (2,000 lb rated), 4x4's bent under the weight, and the plants fell to the ground. 
 
Need more posts... but posts are so damn expensive, not worth it. I'll just grow plants in a high tunnel next year and suspend them off the trusses.
 
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Sad days ahead. The shit pile is going to grow in to a mountain at this rate.
 
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We literally threw away or donated more $$ in produce than we sold this "opening week."
 
>$2200 in labor harvesting, around $400 brought in at markets and on-farm sales, and $417 worth of produce pitched or donated off.
 
Going to be a shame to watch it all go bad.
 
Plants are producing good but if I can't sell it.. just gonna rot. E.g. I have Big Sun Habanero loaded for bear, each plant is kicking out big pods, and we've got a LOT of them.
 
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Was hoping for some vendors to buy in bulk but so far zero interest in any peppers, for wholesale, this year. 
 
We don't have dehydration capability, and the county is INSISTING I get a special use zoning permit before we build our processing building or do ANY processing of any kind. The earliest they can get me on their docket is October, for a hearing, which is AFTER everything will end up on the shit pile out back.
 
7-pot brainstrain;
 
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Yesterday's harvest of beans and cucumbers;
 
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(This was at noon, by the end of day there were 2 more full bushels of green beans)
 
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(Those are full bushel baskets, look at the garden rake for scale)
 
 
Depressing to grow it all and not have ANY commercial / wholesale leads yet.
 
The ONE grocery store I did get, put in an order for a whopping $20 this week.
 
 
 
I have ~ 2 weeks of operating capital left, without any sales, I'll have to suspend harvest and let it go for the year. Try again next year.
 
 
Damn Trent! You gotta get the commercial kitchen set up for next year and make sauce and pickles. Then hopefully that will sell for you in the off season.

I know you went all in on this and I pray it works out for you
 
Would a commercial kitchen work for processing your products?
Damn , big brother wants to get their hands on every little piece of the pie that they can get [emoji34]
I will be praying for your success [emoji2]


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TrentL said:
I have ~ 2 weeks of operating capital left, without any sales, I'll have to suspend harvest and let it go for the year. Try again next year.
 
Damn bro that sucks! Where are you located? Looks like you got a sweet operation going too, I feel ya on the pain of letting stuff go if it can't get used/sold/preserved in time before its a loss.. Keep up the good fight brother! What are the thick walled Reds in the pictures?

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Rather than toss it, put your farm name on it and give it away, get the name out so they know who you are. Even if it's to the grocery stores. Hopefully they will like the product, and remember who you are.
 
Sorry for the hell year you had....
 
I have been following this thread since I joined THP (well, at least the posts with pictures because it is a huge glog).
 
It is heart breaking to read of so much of your produce going to waste after all the efforts you have put into it.
 
 
I wish you all the best with it and hope everything turns around quickly for you.
 
 
It's not the end of the world, I figured we'd have WAY more spoiled than sold food the first year. I was hoping for a little more business, but didn't anticipate the grocers I got only ordering $20 or $30 a week in produce either. One grocer ordered "about 10-12 pounds" of beans (1/2 bushel, give or take) for their store, for the week, which is about $20 in produce. Hell I have had a single walk in customers who buy $20 worth of beans in one shot for canning.
 
I guess I was equating grocers to "volume sales" which just isn't happening. 
 
The major disappointment this year is all the bullshit I'm catching from the county. I'm not allowed to dehydrate my pepper crop without going through a special use zoning hearing for "other ag business" as dehydration is considered processing, and they do not allow any form of processing on farmland zoned A-1. I can't do this volume at home, the commercial dehydration equip draw more power than I have available at the house (not enough spare capacity on my 200 amp service)
 
So that's the major hit I'm taking. I was operating under the assumption I'd be able to process the pepper crop in to flake / powder without regulatory hiccups, but it'll be October before I can even get a hearing with the zoning board. Then another 30 days before a building permit can be issued, which takes us in to December.  This is after a 3 month delay for them to approve the house demo to prep the damn site. Should have been already BUILT at this point and operating. Instead it'll be late spring before we can even think about building. Then another few months for USDA organic processing systems inspection. Maybe have it ready by next year? If I even get zoning approval?
 
With this revelation, it is a guaranteed I will lose 99% of the pepper crop; no way in hell I can sell it all fresh, too limited of a window, and I can't process it in to powder to preserve it for later sales. Plus, stuff I prepare at home can't enter the wholesale market (legally) as food ingredients if it wasn't done in an inspected facility. 
 
Well, there's always next year. Proved that I can grow crops in bulk, 
 
Sinn said:
Are you going to sell any peppers on this site or online?


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Tried making a post under the commercial section but haven't got any interest so far. 
 
We can ship any of 20+ varieties in bushel QTY. I have rows of MOA & TFM scotch bonnets, yellow fatalli, reapers, habaneros, hundreds of cayenne plants, hundreds of jalapeno plants, etc.
 
So anywhere from mild to ultrahot.
 
We've sold maybe a half bushel of peppers and thrown out several bushels as rotten.
 
This is the last week I'm keeping laborers on for harvest, everyone gets laid off Friday. There's no point in keeping workers on if we aren't moving produce. I'll just keep one person on and pick to fill whatever small orders we get, otherwise, we'll wind down operations this year.
 
Can you check of any one in your area already has a commercial dehydrator and may be negotiate a deal with them to use it? Just a thought...

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saiias said:
Can you check of any one in your area already has a commercial dehydrator and may be negotiate a deal with them to use it? Just a thought...

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Been looking, haven't found anything.
 
Even the local spice company 20 minutes away doesn't have any dehydration capability. They order all of their stuff in powder / flake form. My son knows their R&D guy, the one who develops the new flavors, but they can't order anything from us except in ready to process form, and we can only deliver fresh produce. They'd buy our entire crop if we could process the stuff. Well, maybe not the ultra-hots, but everything else. :)
 
Same thing with another forum member who did a habanero spice; their copacker can't take anything except powder, and we can't deliver anything but fresh.
 
TrentL said:
 
Tried making a post under the commercial section but haven't got any interest so far. 
 
We can ship any of 20+ varieties in bushel QTY. I have rows of MOA & TFM scotch bonnets, yellow fatalli, reapers, habaneros, hundreds of cayenne plants, hundreds of jalapeno plants, etc.
 
 
 
I can't find this post. Can you post the link here? I'd love to buy some pepper from you...Really want some bonnets!
 
ColdSmoke said:
 
I can't find this post. Can you post the link here? I'd love to buy some pepper from you...Really want some bonnets!
 
http://thehotpepper.com/topic/68759-lawrence-family-farms/
 
I've got to spend the next week or two clearing off the bad crap from the field so we don't have a rotting food issue. We cleared off the cantaloupe plot friday, still gotta cull out tomato plants and cucumbers. Once we've taken care of that, I'll make a post about doing shipping. By then the Chinense will all be in full stride. Been pulling a few pods here and there over the last week but in about 2 weeks I'll have bushels of everything on that post.
 
We'll take orders thru any given Friday, then pick & ship Monday each week. That'll give the best chance of it arriving fresh.
 
I CAN NOT ship produce to California; peppers from Illinois are banned in California and I can get in a lot of trouble if I try.
 
BTW it's just down to my wife and I at the farm, I laid off all of our workers today. So we can only handle so much at this point. Our future daughter-in-law (son's fiancee) will be on long enough to help me tear down, she had seniority over the other employees.
 
Rough day today.
 
 
Genetikx said:
I know it's a blip on the radar but couldn't you deep freeze peppers and dehydrate once you're approved? People here say that works just as well
 
Yeah but .. won't have nearly enough space. I could fill my entire deep freeze in a half of day of picking. Hell probably fill it in just one ROW of picking. :)
 
The amount of peppers that's about to hit is staggering man. Hundreds of thousands of pods on the plants. 
 
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