• If you have a question about commercial production or the hot sauce business, please post in Startup Help.

bottling Bottling and beyond!

I've got a batch of Cayenne fermented in a salt and sweet wine (Muscatel) solution ready to bottle (I think!) and I'm unsure at the moment what bottles to use for my sauce. Its been fermenting for about 4 weeks now. Bubbling ceased about 3 days ago so im gonna need to bottle soon. I was actually thinking of buying a couple of vinegar bottles with the lids that restrict flow but im cluesless as to sterilization methods. I actually bought some brucleanse sterilizer (the rinse kind, not the 'no-rinse kind) usually used for homebrew, I used this to sterilize my fermenting vessels (I used some BBQ sauce bottles that were the right size to use a bung and airlock with). I assume I could use this again to sterilize my bottles and lids? Or should I boil the bottles and soak the lids in sterilizer? Or is there another method?
 
As this is my first batch I'm obviously eager to get it right and not kill everyone with food poisoning/botulism (although I know botulism isnt a possibility). But I imagine that with the sauce being equal parts vinegar, that sterilization doesn't need to be quite so militant as canning. Am I right or completely off base? 
 
On a completely different note... Most recipes I've seen call for the discarding of the mash and saving the brine. Ive seen another recipe that actually calls for discarding the brine completely then blending the mash with vinegar in a food processor. I kinda like the sound of that. Anyone had any experience doing that? 
 
Final question, I promise! Once in the fridge how long before I should be concerned about spoilage?
 
 
For basic sanitization and processing techniques, including bottle sources, check out this thread-
http://thehotpepper.com/topic/29501-making-hot-sauce-101/
 
 
For the brine/pulp question... I can't imagine putting all the work into making and fermenting the sauce to throw out half of it.  :crazy:  Most people cook-blender-cook-bottle their fermented sauces, sometimes with some additional flavor tinkering before the final bottling.  If you add other fresh ingredients during the end processing Make Sure to follow the cooking/bottling techniques in Hot Sauce 101 as the new ingredients haven't been fermented and need to be treated as a fresh sauce would be treated.
 
Sounds like there will a pretty high vinegar content and if it's been fermented the sugars have been eaten up by the GoodBugs.  50% vinegar is pretty high, you can probably get away with 30%.  If it's properly canned/packed, it should be shelf stable for up to a year.  For safety, Refrigerate After Opening.  There's no real way to know how long it should be good without doing pH tests, but based on your information, it should be pretty safe for a long time in the refer. 
 
Have Fun!  Post Pics if you can.  We luv pics!  :cool:
 
:welcome:
 
salsalady
edit- the bottle sources are USA, don't know the bottle sources in the UK.  sorry~
 
Back
Top