I've found some sauce-makers who will buy tonnes of pods, but they always want them all at once and they want to pay around $5/ pound
I actually sold lots at $5 just to get rid of pods before they rotted but that won't pay the bills
Yep! Like I said, as a saucemaker's it's the only way it would work for me. "gimme 100 lbs of pods at once, all perfectly ripe and on the 7th of July (as that's when I've reserved my copacker's production kitchen)."
There is no trickling in of peppers that would work for me. And moreover I'd need to be able to call virtually year round to obtain pods in my exact qtys. South America has a much longer harvest season as I understand it. So even if your soil is great, your non-equatorial sunshine puts you at a disadvantage.
Plus as AJ said, labor costs are a nightmare already. Now compare them with labor costs of a farmer in say, costa rica.
My ag-hort background is in greenhouse management....I ran rose nurseries in Holland for 2 years & orchid nurseries in CA for about 3 as a grower. And what's been cautioned there is spot on. The best & worse thing about greenhouses is that you're 100% in control of the environment. Oops, my whitewash was too thin - I just burned the hell outta 3000 seedlings. Oops, I didn't realize how much pots, drip lines, butane heaters, fans, pesticide, fungicide & fertilizer cost. Oops, I didn't plan on having powdery mildew wipe out 1/2 my crop overnight. Oops, I didn't know that by the time I've got that plant in the ground that I'd already invested $$$ in it.
By the time you've grown your plants big enough to get into the ground you've invested hunderds of hours in potting, watering, transplanting, feeding, heating and cooling your plants. And even if you do it perfectly, 10% will be substandard & another 10% will die. So calculate how much all that's going to cost & take 20% and write "garbage" next to it in your ledger.
Also, not mentioned is the time/effort/cost of planting those bad boys in the ground. Yeesh. Hundreds of hours more - all sunk costs - that acre will owe you a lot of money long before your first flower pops.
I once wrote a business plan for growing hot peppers, but I thought it would be better to grow them as plant rentals for restaurants. Nice little 6" potted African Devils or Cayannes, pinched a lot so they're compact & bushy...when they're laden with peppers rent them to restaurants as an edible ornamental.
Of course you need a greenhouse, but you'd need one for your idea too - and THEN you get to grow outdoors. Have fun learning the formulas for increasing the nitrogen on your acre's tilth depth by 8% when your tractor moves 3 mph and has a 250 gal tank. How many times will you have to fill it and at what concentrate? Ah, I don't miss my soil science teacher at all.
I guess my point here is pimpin is easy as hell. Farming ain't easy!