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Making Spooky Smoke Sauce (Lots of Pics)

I decided to make some hot sauce today. I've done this a few times, but am still a total amateur. First I started with about 50-60 peppers from my garden (habs, ghost, scorpion, fatalli, cayenne and a few jalapenos) and add 1 sweet onion and about 20 garlic gloves. I do this very much by feel, but know I need to be taking weights and better measurements. I usually do two tins worth at a time, as that fits easily on the smoker. Feel free to comment on my process and make suggestions. I want to get better.

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Washed and de-stemmed, these two tins go onto the smoker for about 2 hours.

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Here's what they look like after the smoker. They smelled awesome.

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Next is the food processor for a fine puree. The smoking process dehydrates the peppers a bit, so I add back some water to help with the blending and cooking.

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Here is the bubbling puree. Apple cider vinegar (appx 2/3 cup), salt and a bit of lime juice have also been added. I try to keep the vinegar to a minimum.

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After cooking, I ran it through my food mill several times. This is my hottest sauce to date, and I wanted it to be smooth and a bit on the runny side.

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I did a bit of tasting during the food mill process, as the sauce cooled a bit. Next it went back onto the burner and I added a touch more salt.

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After hitting 190 for a while, it was time to bottle it up and turn upside down. Ouch those bottles get hot!

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All done! It's very hot and smokey with a hint of garlic. I'll get a better tasting tomorrow. This batch made 5 standard woozies and about 1 1/2 larger bottles (appx. 40 ounces). It's a bit on the watery side, but they tend to thicken up after cooling - but that's what I was going for. The woozies will be gifted out to neighbors and friends after I make some cheapo Halloween themed labels. I hope they can handle this batch.

Thanks for looking.

Todd
 
GREAT looking process and sauce! You hit all the :bulletpoints: :lol:

I hope your lucky recipients appreciate your artistry.
SL
 
When you smoke everything, do you use a filled water pan?

I didn't this time. I am using a Weber Smokey Mountain which has a water pan. Since it was a short smoke, I just use a chimney of charcoal along with smoke wood. So, the temps are already low (about 225). A filled water pan can keep the temps down and the food moist for longer cooks. I think it helps a lot for things like ribs, pork butt, brisket, but probably less so for peppers.
 
I didn't this time. I am using a Weber Smokey Mountain which has a water pan. Since it was a short smoke, I just use a chimney of charcoal along with smoke wood. So, the temps are already low (about 225). A filled water pan can keep the temps down and the food moist for longer cooks. I think it helps a lot for things like ribs, pork butt, brisket, but probably less so for peppers.
I agree is it not good for peppers if you plan to dry them however if you need the moisture for sauces it helps from having to add water back. :) I found this out the hard way when I had 4 trays smoking going to be turned into powders and I used water pan. The pods seemed more most after 2 hours of smoke.
 
I agree is it not good for peppers if you plan to dry them however if you need the moisture for sauces it helps from having to add water back. :) I found this out the hard way when I had 4 trays smoking going to be turned into powders and I used water pan. The pods seemed more most after 2 hours of smoke.

Good point. I'm going to need to do something with a few hundred superhots soon. I've never dried peppers before, but doing it on the smoker (without a water pan) sounds like a great way. I can fit 4 large tins on my WSM if I criss cross stack, maybe 6. It's pretty easy to keep the heat low for a long time, but i don't want to cook them. Also, too much smoke might be overpowering. Maybe 3-4 hours at 180 followed by finishing in a warm oven.
 
You have the right idea 'Toddy, with not leaving them in the smoker for the whole time. The smoke would totally overpower. We have an electric smoker, so we could remove the chips at the right point and let them dry with just the electric heating element.

Just in case you are concerned with the color of the finished product, the higher temps will darken the chiles. Drying chiles over ~115F will darken the flesh. Drying at 100-105F, the chiles maintain their color. Smoked chiles will be darker anyway, so a 150F oven for finishing should work sweet.
 
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