First, I'm not a professional Hot Sauce maker but, I have been through training as a chef and have helped my Grandparent's who "Canned" everything from Pickles to homemade tomato sauce and many other things for many years. My point in saying that is that I do know about what your asking but there may be other's who actually do this for a living that may know better.
I can mix my own variations, but it's the preserveing part that gets me...since I make fresh salsa weekly. Is it as simple as combining the blended ingredients with vinegar?
The key here is the acid. The Acid is what helps the Ph of your sauce. In Vinegar your using Acedic Acid and with Lime or Lemon juice your using Citric Acid, which by itself has been used for as long as I can remember as a preservative and is readily available through just about any place that sells canning supplies. The Acedic Acid has more of a Bite associated with the Vinegar taste where the Citric Acid will have a tendency to take on the flavor of what your mixing it with.
Experiment: Take a teaspoon of Citric Acid and mix it into a cup of water. Pour equal amounts into small paper cups. Into one take a piece of Orange peel, bend in half and pinch it so that the oil sprays into the Citric Acid Water solution and stir. Do another one with lemon or lime peel then taste them. They will have the taste of the fruit.
So for preserving your sauce all will do the trick. The taste your going after that will tell you which one would be best. For instance I would not use Vinegar in a Mango Habinero Sauce. Actually, when I make sauces I use powdered Citric Acid and have very little modification from the pure taste. And if you want a smoother sauce after your first pass cooking the ingredients a really good blender will get you a really smooth consistencey. Just be carefull when blending "HOT" sauces and they can blow the top off and back into your face for a not very nice burn.
crazy8 said:
I was thinking the same but since he specifically specified OAK, I did mention it, but yes a good idea indeed and worth a shot.
Please, if your going to try using woods do not use anything that you get from Home Depot, Lowes or a lumber yard. All of the lumber that they are going to sell have been treated with stuff your really don't want to injest. I would go to a Homebrew shop. You can get different kinds of wood chips that are especially for that kind of use. Also you might want to toast them before putting them into the container. This will help to release ssome of the woody flavors your looking for and can esaily be done in an oven or with a propane torch. Even getting a little char on them might not be a bad thing. Barrels that are use to age whiskeys, beers, wines etc are often chared on the inside first.
Just some thoughts here. Hope it helps.