Picture is to show the interior size. four #3 pots fit nicely inside, just as planned!!
Haha, alright! I've been building this off and on for a little while now, basically on days off and when I have free time. I'm finally to the point where it is taking shape and it is in the final stages. The hardest part was cutting and building the frame. Basically, we have this cabinet with an odd shape with angles (front angle degrees (corners) 109, 111, (front corners) 161, 159).The cabinet is extremely old and was hand built, so it isn't 100% perfect on all sides which made it hard to measure and cut. To make things harder, I live in an apartment and the only cutting tool I have is a jig saw. Every single angle and cut was done freehand. I used cheap slat wood, 1 inch wide by 1/2 thick.
The next challenge was joining all the wood together, especially the weird angles. I also don't have a pocket hole tool so I also did this freehand. The outside odd angles were easy enough, but the front top and bottom frame work was a PITA. The wood kept splintering apart so I ended up taking the front parts, drilling holes in them, glueing little wooden dowels into the holes, then fitting them into matching pilot holes on the oddly angled front. I did have to use some wood putty to fix a couple holes from the initial attempt. Anyway, I, of course, pilot holed, screwed and glued the rest together and then attached the top and bottom frames with those legs you see. After much sanding and filling in staple holes and blemishes, I painted the thing.
The next hurdle to jump was enclosing the whole darn thing. I found this plastic board stuff that was stupid cheap at home depot and cut it to fit to the top and bottom, then got another piece for the back. I had some plexiglass left over, so I reused that (and had to get a couple more panels of it). The jigsaw was too risky to use on this stuff, so I brought it to my girl's brother in law's house and used his table saw (I was trying to do everything 100% on my own but alas, it was not meant to be). I was going to use silicone to affix the plexiglass panels (I have fixed aquariums many times so this was no worry) but my girlfriend was not fond of being able to see the silicone. So back to home depot I go and I found this plastic J track stuff for cheap that fit around the edges of the plexiglass perfectly. I cut it and framed in all the plexiglass, then used kitchen caulking compound to stick it to the frame. It is waterproof and was like 3 bucks and stuck well to everything. I let it all dry, then I painted them the same color as the frame.
I then built the door, which was also really easy. Just measured it out, screwed and glued, then attached the hinges and the knob, then attached plexiglass to the inside of the door frame with screws (you can't see it). Painted it then put it on. Woo! Hard work is done!
Today I attached the plastic board bottom (framing nails and the caulk) and removed the tape. The last few steps are as follows:
1) Wire the computer case fans to plug into the wall (easy)
2) Cut openings in the plastic board and mount fans for airflow (easy)
3) Affix back and top plastic panels (easy)
4) Hang my light (easy)
5) FINALLY start growing peppers away from aphids and other pests! (I have to have the pots enclosed because my idiot cats like to dig in dirt and go to the bathroom in plant pots).
I was going to build a square greenhouse out of PVC and plexiglass but my girlfriend freaked because she wanted the thing to be "aesthetically pleasing". My only goal was to get something growing indoors. All in all, has not been an expensive project. The wood was like 25 bucks. The plastic board only cost like 20 bucks. The extra plexiglass was 40. The paint was 12. The plastic framing, 10. The caulking 3, the knob, hinges and magnet, 6. Everything else (wood putty, dowels, screws, nails) were all sitting in my toolboxes, leftover from a time when I had more room to do projects. There are a few other things that I needed (lights, pots, grow medium, etc) but all in all, not bad for something way more grandiose than I was planning!