Pimp my LED
I decided to test run the new setup, now as the competition fataliis should sprout any day now (or should have sprouted a couple of days ago really). As I suspected, the new lamp pattern is unhealthy regarding heat. After maybe 3-4 minutes, I could hardly touch the back side of the board they're mounted at.
Ok, how to cool them? I have multiple PC fans lying around the house. The only problem is that these are not rated to run at the 20V output by the power supply. I looked around and found several candidate powers, but in the end I wasn't too pleased with two power supplies for one panel.
Then I tried to just run one 80mm fan directly on 20V. It worked really, really well, but I was afraid how long it would last at that speed. The panel got more than cool enough. But if the fan malfunctions, I might end up with a ruined panel.
The luck was that I got a pack of resistors together with each pack of LEDs. These are 470 ohms, and some math told me that 6 of these in paralell would do the trick, giving 78 ohms, and each resistor will dissipate safe levels of power for it's rating. The fan now gets approx. 13V, which is also safe. The end result looks like this: